Semi-automatic machine for splitting loaded pallets

IFAMAC’s semi-automatic pallet cutting machine divides a loaded pallet into two half pallets through a controlled process. This operation produces smaller load units and can help optimise the available space during transport, storage or distribution.

The operator places the loaded pallet in the machine and positions it with the assistance of sensors. Once the guards have been closed and the cycle authorised, the machine automatically cuts the pallet.

The machine incorporates an extraction and filtration system designed to collect the sawdust generated during the operation. Each solution is configured according to the pallet dimensions, load characteristics, type of wood and operating conditions of the installation.

Dividing a loaded pallet into two half pallets

The machine cuts through the wooden base of the pallet to obtain two independent load units from the original assembly.

Before performing the operation, it must be confirmed that the product arrangement and stability allow the pallet to be divided without compromising the integrity of the two resulting loads.

The cutting position and machine configuration are adapted to the pallet dimensions and the arrangement of the products being transported.

Semi-automatic operation

The process combines operator intervention with an automatic cutting sequence.

The operator places the pallet in the working area and uses the machine’s reference points and sensors to position it correctly. The operator then closes the guards and starts the cycle from the control system.

The machine performs the cut and keeps access to the working area locked while the blade is moving. Once the operation has been completed and the cutting element has stopped, the system allows the two half pallets to be removed.

Sensor-assisted positioning

Sensors help verify that the pallet is in the defined position before the cutting cycle begins.

The control system uses these signals, together with the status of the guards, to authorise the operation. This sequence reduces the risk of starting the cut when the load is incorrectly positioned or the working area is not closed.

The position of the sensors is determined according to the pallet format and the point at which it must be divided.

Operator protection during cutting

The station incorporates enclosures and protective doors to prevent access to the blade area during operation.

The safety system monitors the closure of the guards before authorising the cycle and keeps access locked until the cutting element has stopped.

The final configuration of the guards, interlocking devices and control systems is established according to the machine characteristics and the intended operating conditions.

Sawdust extraction and filtration

Cutting the wooden structure generates sawdust and small particles that must be removed from the working area.

The machine incorporates an extraction system that collects these residues at the cutting point and conveys them to the corresponding filtration or collection unit.

The extraction capacity, ductwork and filtration system are sized according to the pallet type, operating frequency and amount of sawdust generated.

Optimisation of transport and storage

Dividing one load unit produces two half pallets that can be handled separately.

This configuration can facilitate order preparation, the distribution of smaller quantities and the use of available space in containers, trailers, warehouses or dispatch areas.

The improvement achieved depends on the final dimensions, load arrangement and logistics system used at each facility.

Compatibility with the pallet and load

Both the pallet structure and the arrangement of the loaded products must be studied before defining the machine.

The analysis must consider the dimensions, position of the blocks and deck boards, cutting point, total weight and stability of the two resulting units.

It is also necessary to verify that the packaging, strapping or wrapping keeps each half of the load properly stabilised before, during and after cutting.

Industrial and logistics applications

The cutting machine can be used in facilities that need to adapt loaded pallets to smaller dispatch or distribution formats.

Potential applications include logistics centres, warehouses, production plants and order-preparation areas handling loads compatible with the splitting process.

The suitability of the system must be determined by studying the pallet, the product being transported and the subsequent handling conditions.

Custom design and manufacturing

IFAMAC adapts the structure, cutting area, positioning components, guards and extraction system to the requirements of each project.

The final configuration is determined according to the pallet format, load characteristics, required capacity, available space and the method used to introduce and remove the units.

The machine can be installed as an independent workstation or integrated into a load-handling and preparation system, provided that the technical conditions allow its implementation.