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ToggleInnovation, efficiency and environmental commitment through custom-built machinery
Sustainability has become one of the major challenges – and also opportunities – of the 21st century for the industrial sector. Far from being a passing trend, environmental pressure, regulatory changes and the growing demand for responsibility from consumers and investors are transforming the way production is conceived. Companies are no longer focused solely on improving productivity: they must now do so responsibly, reducing their environmental impact and optimising the use of resources.
In this context, the customisation of industrial machinery emerges as a key solution. Beyond operational efficiency, adapting machinery to the specific needs of each process makes it possible to reduce material waste, minimise energy consumption and extend the service life of equipment. In other words, customisation not only improves performance, but also moves industry towards a more sustainable, intelligent and competitive production model.
At IFAMAC, we firmly believe that there is no sustainability without customisation. Every plant, every sector and every client faces different challenges. That is why we design tailor-made solutions that combine engineering, technology and environmental commitment. From rotary screens adapted to the characteristics of the material, to rubber feeders designed to reduce energy consumption, our machines help transform industry from within, process by process.
Industrial sustainability: from discourse to action
According to PwC’s State of Climate Tech 2023 report, only 25% of large industrial companies have implemented structural measures to reduce their environmental footprint. However, pressure is increasing: through the Green Deal and the 2030 decarbonisation regulations, the European Union requires a reduction of at least 55% in emissions compared to 1990 levels.
Spain, for its part, is making steady progress. The Ministry of Industry and Tourism reports that more than 60% of medium-sized companies are already transitioning towards cleaner processes, with the use of more efficient and adapted machinery being one of the key factors.
At this point, technological customisation becomes a competitive advantage. It is not simply about fitting a machine to a specific space or capacity, but about designing solutions that improve performance, reduce energy consumption and minimise material waste from the very outset.
Efficient technology driving change
At IFAMAC, we understand that every production process requires its own solution. Below are some examples of how customisation can have a direct impact on industrial sustainability:
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Customised rotary screens: In industries such as structural ceramics, a rotary screen adapted to the type of clay or waste can increase classification efficiency by up to 35%, reducing the volume of discarded material. Improved particle separation also facilitates the reuse of by-products, optimising the material life cycle.
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Rubber feeders: These provide controlled and continuous feeding, preventing excessive use of raw materials and reducing peaks in electricity consumption. Their modular and robust design extends equipment lifespan, reducing the need for frequent replacements and the environmental impact associated with manufacturing new components.
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Screw conveyors: Designed for transporting solid products with moderate particle size such as aggregates, coal, biomass or ash. Manufactured in carbon steel or stainless steel, they can incorporate cooling jackets to improve the thermal efficiency of the process. Their enclosed structure also helps reduce dust emissions to the surrounding environment.
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Redler-type conveyors: Mechanical transport systems using drag paddles in a metal trough. They are characterised by their cleanliness and tight sealing, making them ideal for processes requiring enclosed environments, such as the transport of biomass, sludge or ash. Their hermetic design also makes them suitable for operation under flooded conditions, reducing particle dispersion and improving industrial safety.
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Biomass accumulating rake: Designed with dual functionality: it accumulates biomass in a linear hopper after truck unloading and feeds it efficiently into the subsequent conveyor. This enables more orderly fuel management in biomass plants, preventing irregular build-ups and losses due to evaporation or dispersion.
Impact data: before and after
Two decades ago, the use of standard machinery without digital control was the norm. Today, more than 45% of new industrial installations in Europe already require customised equipment with low energy consumption and the ability to integrate with IoT platforms.
A study by consultancy firm McKinsey indicates that industries investing in solutions adapted to their processes have reduced industrial waste by an average of 30% and energy consumption by 20%. This evolution also translates into economic savings: lower maintenance costs, fewer production stoppages and greater operational efficiency.
Furthermore, by combining these solutions with automation systems and intelligent sensor technology, it is possible to make real-time decisions, optimise every stage of the process and achieve energy savings of between 10% and 20%, according to data from the International Energy Agency (IEA).
Looking to the future: personalised industry, sustainable industry
The future of industry lies in intelligent and sustainable efficiency. By 2030, it is estimated that 70% of medium-sized and large industrial companies in Europe will require machinery specifically designed for their processes, as part of their commitment to emissions reduction and the circular economy.
At IFAMAC, we are convinced that sustainability is not a limitation, but a driver of innovation. That is why we will continue to develop tailor-made solutions that address present and future challenges, reducing the environmental impact of industry without compromising competitiveness.