In numerous industrial sectors — such as biomass, ceramics, recycling, or the food industry — the internal transport of solid materials is an essential part of the production process. The way material moves between different production stages directly influences operational efficiency, facility cleanliness, and process continuity.
When transport is not correctly dimensioned or adapted to working conditions, problems such as material accumulation, product loss, dust generation, or unplanned downtime can arise. Therefore, choosing robust and reliable transport systems is a key factor in ensuring process stability.
In this context, IFAMAC develops specific solutions for solids handling in demanding industrial environments, designed to optimise every phase of material transport and adapt to different plant configurations. Notable solutions include Redler-type conveyors, screw conveyors, biomass scraper reclaimers, and comprehensive solids transport solutions, all capable of improving process reliability and reducing operational incidents.
Redler-type conveyors: efficient transport of solid materials
Redler-type conveyors are systems designed for the horizontal or slightly inclined transport of bulk solid materials using a chain system with scrapers that move the material within a closed housing. This type of conveyor is especially effective in industrial environments handling powdery, granulated, or irregularly sized materials, such as biomass, sawdust, organic waste, or ceramic products.
Its enclosed design allows for controlled material transport, reducing dust generation and preventing losses during the process. Key benefits include:
- Safe transport of bulk materials.
- Reduction of dust emissions in the plant.
- Low maintenance and high durability.
- Adaptability to different line configurations.
- Reliable operation in demanding industrial environments.
Furthermore, by working in a closed circuit, Redler conveyors contribute to improved facility cleanliness and minimise material dispersion in production areas.
Screw conveyors: precise control of material flow
Screw conveyors, also known as helical conveyors, are a widely used solution for moving solid or semi-solid materials in a controlled manner within industrial processes. Their operation is based on a helical screw that rotates within a tube or trough, moving the material progressively along the conveyor.
This system is particularly useful when compact, enclosed, and easily integrated transport is required at various points in the facility. Among its most common applications are:
- Feeding machinery or hoppers.
- Material dosing.
- Transport between process equipment.
- Waste or sub-product management.
Screw conveyors stand out for their versatility, as they can adapt to different lengths, inclinations, and transport capacities. Furthermore, their design allows for working with materials of varied grain sizes, maintaining a constant flow and avoiding accumulations.
Biomass scraper reclaimer: efficient storage management
In facilities working with biomass — such as energy generation plants, treatment plants, or industrial facilities with energy recovery — it is essential to have systems that correctly manage material storage and supply. The biomass scraper reclaimer is designed to collect and move material stored in pits or bunkers towards the transport or process feeding systems.
This system enables the mobilisation of large volumes of biomass in a controlled manner, ensuring a constant supply to the production process. Its main functions include:
- Preventing compaction of stored material.
- Ensuring continuous feeding to the transport system.
- Facilitating the management of large volumes of biomass
- Reducing manual intervention in material handling.
Thanks to its robust design, the scraper reclaimer can work in demanding conditions and with heterogeneous materials, ensuring the facility’s operational continuity.
Comprehensive solutions for solids transport
Beyond individual equipment, efficient material transport requires global system engineering, where each element is correctly integrated with the rest of the production line. IFAMAC’s solids transport solutions allow for the design of complete systems adapted to the needs of each industrial facility, combining different types of conveyors and auxiliary systems.
The main objectives of these systems include:
- Optimising material flow within the plant.
- Reducing losses and accumulations.
- Improving facility cleanliness and safety.
- Ensuring the continuity of the production process.
The correct integration of these systems can improve a plant’s internal logistical efficiency by between 10% and 20%, while also reducing incidents related to material handling.
In demanding industrial environments, the transport of solid materials is a key factor in ensuring process stability and efficiency. Systems like Redler-type conveyors, screw conveyors, biomass scraper reclaimers, and comprehensive solutions allow for the optimisation of every stage of material handling. These solutions not only improve operational continuity but also contribute to reducing product losses, improving facility cleanliness, and increasing process reliability.
At IFAMAC, we develop industrial transport systems designed to adapt to real working conditions, ensuring robust, efficient, and fully integrated solutions for the production processes of every sector.